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Hope Plastic Machinery
Industrial pipe extruder production line
This Industrial Pipe Extruder Production Line (Model: HPJX-PE-02) is specifically designed for high-performance pipe production. It efficiently processes industrial plastics such as PVC-U, HDPE, PP, PA, PVDF, and more, producing pipes with high-temperature resistance, corrosion resistance, and compressive strength. The equipment typically includes an extruder mainframe, vacuum cooling tank, belt haul-off unit, high-speed cutter, and more.
Classification:
Production Process
Production Line Composition
The extruder mainframe is the core of the production line, responsible for plasticizing and extruding raw materials to ensure pipe quality and production efficiency. It features a high-precision screw and barrel design, advanced multi-zone temperature control, and a powerful motor for continuous, high-efficiency operation. It adapts to pipes of varying specifications.
The cooling system rapidly cools and solidifies extruded pipes to ensure dimensional stability and surface quality. It consists of stainless steel cooling tanks and precisely controlled circulation units.
This system stabilizes the pulling speed of pipes from the cooling tank, ensuring dimensional accuracy. It uses multiple traction belts or rollers with speed control for pipes of different sizes and wall thicknesses.
These final stages ensure seamless transition from production to packaging:
- Cutting System: Precisely cuts continuous tubing into preset lengths using high-accuracy blades.
- Collection System: Automatically coils or stacks cut tubing for organized storage and transport.
Product Introduction
Technical Background
With rising demands for high-pressure, corrosion-resistant, and heat-resistant pipes in industries like chemical, power, construction, and environmental protection, traditional pipes fall short. The Industrial Pipe Extrusion Line addresses this through advanced screw plasticization, temperature control, and optimized cooling. Continuous innovations in screw design, mold systems, and automation have improved efficiency, reduced energy consumption, and expanded applications in oil, agriculture, water supply, and more.
Structural Composition
Extruder:
- Screw & Barrel: Plasticizes and extrudes material; barrel made of high-temperature-resistant material.
- Motor: Powers screw rotation.
- Heating System: Multi-zone heaters for precise temperature control.
- Die: Custom molds for shaping molten PVC into tubing (diameter/wall thickness).
Cooling System:
- Cooling water tank, circulation pump.
Traction System:
- Traction belts/pulleys, speed regulator.
Cutting System:
- High-precision blades, synchronized control.
Collection System:
- Automatic coiling or stacking platforms.
Product Parameters
| Parameter | Value |
| Extruder Model | HPJX-PE-02 |
| Applicable Materials | PVC-U, HDPE, PPR, PP, PA, PVDF, PEEK |
| Pipe Diameter Range | 50–200 mm |
| Max. Extrusion Capacity | 400 kg/h / 800 kg/h / 1000 kg/h |
| Screw Diameter | 75 mm / 90 mm / 120 mm |
| Screw L/D Ratio | 28:1 / 30:1 |
| Motor Power | 30 kW / 45 kW / 55 kW |
| Temperature Zones | 4–6 zones |
| Max. Line Speed | 3–20 m/min |
| Cooling Method | Water + Air Cooling (optional) |
| Traction Type | Belt or Roller |
| Cutting Method | Planetary or Chip-Free |
| Coiling Method | Automatic or Manual (customizable) |
Product Features
High - Efficiency and Energy - Saving
Adopting advanced screw designs and optimized heating systems ensures rapid plasticization of raw materials, improves production efficiency, significantly reduces energy consumption, and supports green production.
Precise Temperature Control
The multi – zone temperature control system ensures stable temperature in each processing step, avoiding performance degradation of raw materials due to overheating or over – cooling, ensuring consistent pipe quality, and meeting the quality requirements of different customers.
Automated Operation
The equipment is equipped with a fully automatic PLC control system, which is easy to operate, monitors various production parameters in real – time, reduces human errors, and enables an efficient and stable production process.
Flexible Mold Configuration
It provides molds of various specifications and supports multi – layer co – extrusion technology, which can meet the requirements for pipes of different diameters, wall thicknesses, and layers, and easily handle customers’ personalized orders.
Perfect Cooling and Pulling Systems
The high – efficiency cooling system and precise traction equipment ensure that the pipes maintain stable dimensions and smooth surfaces during the cooling and shaping processes.
Application Fields
In 2023, the annual sales volume of our universal pipe extruders reached 10 units.
Hope Machinery has been deeply involved in the plastic extruder industry for many years, accumulating rich experience and professional knowledge, and has become a trustworthy partner for customers.
Through customer surveys, our customer satisfaction rate is as high as 95%, indicating the superiority of our products and services.
In the local universal pipe extruder market, our market share reaches 15%, showing strong competitiveness.
